Fully Automated Packaging Systems

K-Ter Imagineering Inc. constructed this fully automated packaging system for vinyl siding. We are justifiably proud of this packaging system, it is the first of its kind capable of a production rate of 60 boxes of vinyl siding per hour.

The fully automated inspection and packaging system slashes labor costs, boosts quality and increases packaging speed because it automates every aspect of the inspection and packaging process. For example, it separates out, rejects and removes the defective parts.

It counts the siding pieces and stacks the siding panels in nested stacks prior to placing them in the boxes, which it then closes and seals with hot-melt glue. After applying the labels, the automated packaging system stacks and palletizes the boxes. To ensure employee safety, the packaging system is fully guarded, even though operators never have to touch the siding or the boxes. The system can handle a wide range of products and change-overs can be completed in just 10 minutes.

Well aware of the need for an accurate, robust and reliable fully automated packaging system, we developed the concept and moved onto the 3D CAD design and construction of the machine without a specific customer in mind. Starting with a vision and concept, the design, construction and PLC programming where all done in house. For more information on the processes, capabilities and materials we leveraged to build this fully automated packaging system, please see the chart below. Feel free to contact us directly with any additional questions.